Second-Layer Automatic Pipe Arrangement Device (Drilling)
Second-Layer Automatic Pipe Arrangement Device (Drilling)
During drilling operations, working on the second-level platform is extremely dangerous and arduous. Derrick operators on the second-level platform use iron hooks to lower and retrieve columns from the height of the derrick. During this process, columns must be placed from the wellhead to the fingerrail or transferred from the fingerrail to the hook at the wellhead. Derrick operators frequently extend their upper bodies above the second-level platform railing to release, install, and lower columns. This high-altitude work is extremely dangerous, creates a harsh working environment, and is labor-intensive.
To improve operational safety, improve the working environment, and reduce labor intensity, a second-level platform pipe-laying robot can replace manual labor and derrick operators. Equipped with a video monitoring system and hydraulic elevators, this allows for unmanned operation on the second-level platform.
Introduction
During drilling operations, working on the second-level platform is extremely dangerous and arduous. Derrick operators on the second-level platform use hooks to lower and retrieve columns from the height of the derrick. During this process, columns must be placed from the wellhead to the fingerrail or transferred from the fingerrail to the hook position at the wellhead. Derrick operators frequently extend their upper bodies above the second-level platform railing to release, install, and lower columns. This high-altitude work is extremely dangerous, creates a harsh working environment, and is labor-intensive.
To improve operational safety, improve the working environment, and reduce labor intensity, a second-level platform pipe-laying robot can replace manual labor and replace derrick operators. Equipped with a video monitoring system and hydraulic elevators, it enables unmanned operation on the second-level platform.
Technical Parameters
Applicable Drilling Rig Models | ZJ30、ZJ40、ZJ50 | ZJ70、ZJ80 |
Robot Type | Push-Type | Push-Type |
Applicable Pipe Specifications MM (In) | 114~178(4 1/2~7) | 114~178(4 1/2~7) |
Robot Operation Cycle S | 40(Adjustable) | 55(Adjustable) |
Maximum Operating Force N(Lb) | 3000 | 6500 |
Control Method | Automatic + Manual | Automatic + Manual |
Drive Mode | Hydraulic Drive/Electric Drive | Hydraulic Drive/Electric Drive |
Exercise | Three-Axis Motion (Translation, Rotation, And Extension) | Three-Axis Motion (Translation, Rotation, And Extension) |
Position Accuracy | 0.50% | 0.50% |
Rotation Angle | ±90° | ±90° |
Functions and Features
Features one-touch automatic operation and multiple interlock safety features.
Three operating modes: remote control, onboard operation, and driller remote operation.
Visual monitoring provides full control of operational status, enabling unmanned operation on the second-level platform.
Real-time detection and potential fault diagnosis improve equipment reliability and stability, enhance maintenance and repair convenience, and ensure safe operation.
In the event of a fault, the equipment can be restored to manual operation without disrupting normal operations.
The lightweight, modular design makes it interchangeable with the existing second-level platform, making it suitable for retrofitting older drilling rigs.
Application Cases
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